Product
Development

PRODUCT DEVELOPMENT

From Concept to Production

Bringing a medical device to market requires more than a great design. It requires engineering expertise, manufacturing knowledge, and a partner who can support the product throughout its development journey.

Velosity works alongside medical device companies from early-stage product development through manufacturing readiness and production. By bringing product development, engineering, rapid prototyping, and manufacturing expertise together, we help customers engage earlier, solve challenges sooner, reduce development risk, and move more seamlessly toward production.

From Prototype to Production

Prototyping → Process Development → Production

Whether you are developing a new product, refining an existing design, or preparing for production, Velosity provides the engineering and manufacturing expertise to help move your product forward.

OUR PRODUCT DEVELOPMENT CAPABILITIES

  • Mechanical Engineering
  • Rapid Iteration
  • Design Optimization
  • Design Reviews
  • Process Development
  • Fixture Design

PRODUCT DEVELOPMENT

Engineering Support Starts Early

Velosity engineers can work alongside customer teams from early ideation and design creation through development and manufacturing readiness. By bringing engineering and manufacturing expertise in early, our engineers can help turn concepts into functional, manufacturable designs, solve complex challenges, identify opportunities for improvement, and incorporate manufacturing considerations before production. This collaborative approach helps reduce risk, accelerate development, and create a smoother path from concept to production.

Product Development Services Include:

Mechanical Engineering

 Technical expertise to support product development from early concepts through manufacturing readiness, balancing performance, reliability, manufacturability, and cost.

Rapid Iteration

The ability to quickly evaluate changes, incorporate feedback, and refine designs without disrupting production operations.

Design Optimization

Engineering analysis and collaboration to improve product performance, simplify manufacturing, reduce risk, and enhance production readiness.

Design Reviews

Collaborative reviews that evaluate designs from both engineering and manufacturing perspectives to identify potential improvements early.

Process Development

Building and refining manufacturing processes for repeatability, efficiency, scalability, and consistent quality.

Fixture Design

Custom fixtures designed to support development, testing, assembly, inspection, and manufacturing while improving accuracy and repeatability.

PRODUCT DEVELOPMENT

A More Connected Path to Production

Moving from product development into manufacturing can create challenges when engineering, prototyping, and manufacturing are handled separately.

Velosity brings these capabilities together, giving customers a more connected path from ideation through production. Our engineering and manufacturing teams can collaborate with customers from early ideation and design creation through development, working together to create and evaluate designs, refine prototypes, address manufacturability considerations, and prepare products for manufacturing readiness. This connected approach helps customers turn concepts into functional, manufacturable products while reducing development risk, shortening development timelines, and creating a smoother path to production.

Manufacturing Capabilities Include:

    Velosity employees gather to look at plans

    PRODUCT DEVELOPMENT

    Packaging & Final Assembly

    Velosity supports the final stages of medical device production, including assembly, kitting, packaging, and labeling. Our capabilities cover both sterile and non-sterile medical device products and can be integrated into the broader manufacturing process.

    Packaging & Final Assembly Support Includes:

    • Medical device assembly
    • Kitting
    • Packaging
    • Labeling
    • Cleanroom assembly
    • Sterile and non-sterile product packaging
    • Final inspection and quality support
    Velosity employees gather to look at plans

    PRODUCT DEVELOPMENT

    The Product Development Process

    Velosity supports each stage of the medical device product development lifecycle. The connected process allows insights from each stage to inform the next, helping reduce development risk, shorten timelines, and create a smoother path to production.

    Engage Velosity early in development and continue with us into production.

    Frequently Asked Questions

    What Is the Medical Device Product Development Process?

    The medical device product development process takes a product from concept through engineering, prototyping, manufacturing readiness, and full production. Velosity supports customers across these stages, bringing product development, embedded engineering, rapid prototyping, and manufacturing expertise together under one roof. This connected approach helps customers move their products forward with fewer handoffs between development and manufacturing teams.

    How Does Velosity Help Prepare Aerospace and Defense Products for Manufacturing?

    Velosity helps aerospace and defense customers consider manufacturing requirements early in product development. Our engineering and manufacturing teams work together to evaluate designs, address manufacturability considerations, develop prototypes, and prepare products for manufacturing. By connecting product development, engineering, prototyping, tooling, precision machining, and production capabilities, Velosity helps create a more connected path from development to manufacturing.

    When Should I Bring a Manufacturing Partner Into Medical Device Product Development?

    The earlier a manufacturing partner is involved, the more opportunities there are to improve a product before it reaches production. Engaging Velosity during early-stage product development allows our engineers to evaluate designs, identify manufacturability concerns, and incorporate production considerations while changes are still less costly to address.

    What Happens After Prototyping in the Medical Device Product Development Lifecycle?

    After prototyping, a product moves into engineering builds, process validation, and manufacturing readiness before full-scale production begins. Velosity supports that transition with tooling, precision machining, injection molding, assembly, and packaging, giving customers a connected path from prototype to commercial production.

    Can One Partner Handle Medical Device Development From Concept Through Production?

    Velosity brings product development, embedded engineering, rapid prototyping, and manufacturing together so customers can work with one connected partner from early concept through production. This continuity helps reduce handoffs between development and manufacturing teams, identify potential issues earlier, and reduce rework as products move toward production.

    “Thank you for your outstanding contributions to our efforts to increase manufacturing capacity in the battle against the Covid-19 pandemic. Velosity had a direct impact on our ability to provide our COVID Test Kits to the global healthcare community.”

    Principal Plastics Engineer
    American Molecular Diagnostic Company

    “Our most critical dimensions were successfully tuned on the first iteration by the Velosity team with precise results. This is unprecedented on these precision parts."

    Principal Plastics Engineer
    American Molecular Diagnostic Company

    “Velosity is definitely a company we can depend on. You guys soooo very completely ROCK!"

    Sourcing Manager
    Multinational Medical  Device and Health Care Company

    “Your facility is phenomenal! It was the most impressive facility I have ever seen, with no close second. When I leave a supplier and think “damn, I wish I worked here”, it tells me we are in good hands."

    Senior Manufacturing Engineer
    World's Leading Manufacturer of Medical Devices

    “The collective skills of Velosity were key to completing our objectives."

    Molding Specialist
    American Multinational Conglomerate Organization

    “We are grateful for the excellent work done by the Velosity team.  It makes a real difference to the healthcare system and the patients who rely so heavily on all of us!”

    “Velosity has done a stellar job and is now on our radar globally.”

    Head of Global Operations
    One of the World's Largest Biotech Companies

    “Velosity’s hard work helped us achieve our tight timeline and prevented us from going line down.”

    Senior Buyer/Planner
    Multinational Medical Device and Healthcare Company

    “Velosity is our dream supplier.”

    Senior Buyer
    Aerospace, Defense and Technology Corporation